Surgical buttress retention systems for surgical stapling apparatus

ABSTRACT

A surgical stapling apparatus includes a jaw assembly including an anvil assembly and a staple cartridge assembly, at least one which includes a surgical buttress retention system, and a surgical buttress releasably secured to a tissue facing surface of the anvil assembly or the staple cartridge assembly via the surgical buttress retention system. The surgical buttress retention system includes proximal guide slots defined in opposed sides of the anvil assembly or the staple cartridge assembly that have a generally U-shaped configuration that are mirror images of each other, a plug coupled to a distal portion of the anvil assembly or the staple cartridge assembly, and a retention member including a central portion extending across a proximal portion of the surgical buttress, second portions positioned within the proximal guide slots, third portions extending across a distal portion of the surgical buttress, and end portions coupled to the plug.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.16/037,007, filed Jul. 17, 2018 (now U.S. Pat. No. 10,849,625), whichclaims the benefit of and priority to U.S. Provisional PatentApplication No. 62/541,970, filed Aug. 7, 2017, the entire disclosure ofeach of which is incorporated by reference herein.

BACKGROUND 1. Technical Field

The present disclosure relates to surgical buttresses for use withsurgical stapling apparatus, and more particularly, to surgical buttressretention systems for releasably securing surgical buttresses to thesurgical stapling apparatus.

2. Background of Related Art

Surgical stapling apparatus are employed by surgeons to sequentially orsimultaneously apply one or more rows of fasteners, e.g., staples ortwo-part fasteners, to body tissue for the purpose of joining segmentsof body tissue together. Such apparatus generally include a pair of jawsor finger-like structures between which the body tissue to be joined isplaced. When the surgical stapling apparatus is actuated, or “fired”,longitudinally moving firing bars contact staple drive members in one ofthe jaws. The staple drive members push the surgical staples through thebody tissue and into an anvil in the opposite jaw which forms thestaples. If body tissue is to be removed or separated, a knife blade canbe provided in the jaws of the apparatus to cut the body tissue betweenthe lines of staples.

Surgical supports, e.g., meshes or buttress materials, may be used incombination with surgical stapling apparatus to bridge, repair, and/orreinforce tissue defects within a patient such as those occurring, forexample, in the abdominal wall, chest wall, diaphragm, ormusculo-aponeurotic areas of the body. The buttress material reinforcesthe staple line as well as covers the juncture of the tissues to reduceleakage prior to healing.

Some current surgical stapling apparatus incorporate one or more suturesthat tie down proximal and distal portions of a buttress material onto ajaw of the surgical stapling apparatus. The proximal suture tie down isreleased when the knife blade is passed down the staple line, bisectingthe suture disposed over the proximal portion of the buttress material.The distal suture tie down is released when the knife blade bisects thesuture disposed over the distal portion of the buttress material oractuates a distal cutting mechanism to sever the suture.

Such designs, however, require a full firing stroke to free the buttressmaterial from the surgical stapling apparatus. Accordingly, if actuationof the surgical stapling apparatus is terminated prior to a full firingstroke, the distal suture tie down is not severed and the buttressmaterial is not released from the surgical stapling apparatus. When thisoccurs, the buttress material is stapled to the tissue and is stilldistally attached to the surgical stapling apparatus, requiring surgicalintervention (e.g., scissors) to sever the distal suture tie down tofree the buttress material from the surgical stapling apparatus.

SUMMARY

The present disclosure is directed to surgical buttress retentionsystems for retaining and/or tensioning a surgical buttress to a jaw ofa surgical stapling apparatus and that require only a single proximalcut to release the surgical buttress from the jaw. This configurationreleases the surgical buttress in the event of partial firing of thesurgical stapling apparatus without requiring additional surgicalintervention for releasing the surgical buttress from the surgicalstapling apparatus.

According to an aspect of the present disclosure, a surgical staplingapparatus includes a jaw assembly including an anvil assembly and astaple cartridge assembly, at least one of which includes a surgicalbuttress retention system, and a surgical buttress releasably secured toa tissue facing surface of the anvil assembly or the staple cartridgeassembly via the surgical buttress retention system. The surgicalbuttress retention system includes proximal guide slots defined inopposed sides of the anvil assembly or the staple cartridge assemblythat have a generally U-shaped configuration that are mirror images ofeach other, a plug coupled to a distal portion of the anvil assembly orthe staple cartridge assembly, and a retention member including acentral portion extending across a proximal portion of the surgicalbuttress, second portions positioned within the proximal guide slots,third portions extending across a distal portion of the surgicalbuttress, and end portions coupled to the plug.

The proximal guide slots may have a central segment extendinglongitudinally along the anvil assembly or the staple cartridgeassembly, and first and second leg segments each extending at an anglewith respect to the central segment. In embodiments, the first legsegment is disposed at about a 90° angle with respect to the centralsegment. In some embodiments, the second leg segment is disposed atabout a 90° angle with respect to the central segment and, in certainembodiments, the second leg segment is disposed at about a 135° anglewith respect to the central segment.

The plug may be rotatable relative to the anvil assembly or the staplecartridge assembly to tension the retention member on the anvil assemblyor the staple cartridge assembly. In embodiments, the plug includes anaperture defined therethrough that is configured to retain the endportions of the retention member.

The surgical buttress retention system may further include distal guideslots defined in opposed sides of the anvil assembly or the staplecartridge assembly in longitudinally spaced relation relative to theproximal guide slots. The distal guide slots may have a generallyL-shaped configuration that are mirror images of each other, and fourthportions of the retention member may be positioned within the distalguide slots. In embodiments, the distal guide slots each have first andsecond leg segments disposed at an angle with respect to each other. Insome embodiments, the first leg segment is disposed at about a 90° anglewith respect to the second leg segment, and the second leg segmentextends longitudinally along the anvil assembly or the staple cartridgeassembly. In certain embodiments, the first leg segment is disposed atabout a 135° angle with respect to the second leg segment, and thesecond leg segment extends longitudinally along the anvil assembly orthe staple cartridge assembly. The third portions of the retentionmember may cross each other over the distal portion of the surgicalbuttress.

In embodiments, the surgical buttress retention system secures thesurgical buttress to the anvil assembly. The anvil assembly includes ananvil plate and an anvil cover secured over the anvil plate, and theproximal and distal guide slots are recessed in an outer surface of theanvil cover. In some embodiments, the plug is press fit into an aperturedefined in a distal end of the anvil cover.

In embodiments, the surgical buttress retention system secures thesurgical buttress to the staple cartridge assembly. The staple cartridgeassembly includes a staple cartridge disposed within a cartridgecarrier. The proximal guide slots are recessed in side surfaces of thecartridge carrier and/or the distal guide slots are recessed in an outersurface of the staple cartridge. In some embodiments, the plug is pressfit into an aperture defined in a distal portion of the staplecartridge.

According to another aspect of the present disclosure, a method ofloading a surgical buttress onto a jaw assembly of a surgical staplingapparatus includes: placing a surgical buttress on a tissue facingsurface of an anvil assembly or a staple cartridge assembly; positioninga central portion of a retaining member over a proximal portion of thesurgical buttress; threading second portions of the retaining memberthrough proximal guide slots disposed on opposed sides of the anvilassembly or the staple cartridge assembly; crossing third portions ofthe retaining member over a distal portion of the surgical buttress; andcoupling end portions of the retaining member to a plug engaged with adistal portion of the anvil assembly or the staple cartridge assembly.

In embodiments, the method further includes threading fourth portions ofthe retaining member through distal guide slots disposed on opposedsides of the anvil assembly or the staple cartridge assembly inlongitudinally spaced relation relative to the proximal guide slots. Insome embodiments, the method further includes rotating the plug totension the retaining member on the anvil assembly or the staplecartridge assembly.

Other aspects, features, and advantages will be apparent from thedescription, drawings, and the claims.

BRIEF DESCRIPTION OF THE DRAWINGS

Various aspects of the present disclosure are described herein belowwith reference to the drawings, which are incorporated in and constitutea part of this specification, wherein:

FIG. 1 is a side, perspective view of a surgical stapling apparatus inaccordance with an embodiment of the present disclosure;

FIG. 2 is an enlarged, perspective view of the area of detail identifiedin FIG. 1, illustrating anvil and staple cartridge assemblies of a jawassembly of the surgical stapling apparatus in accordance with anembodiment of the present disclosure;

FIG. 3 is an exploded, perspective view of anvil and staple cartridgeassemblies of a jaw assembly for use with the surgical staplingapparatus of FIG. 1 in accordance with another embodiment of the presentdisclosure;

FIG. 4 is an end, perspective view of the jaw assembly of FIG. 3,including surgical buttresses releasably secured to the anvil and staplecartridge assemblies via retention members in accordance with anembodiment of the present disclosure;

FIG. 5 is a side, perspective view of a jaw assembly for use with thesurgical stapling apparatus of FIG. 1, in accordance with anotherembodiment of the present disclosure; and

FIG. 6 is an end, perspective view of the jaw assembly of FIG. 5,including surgical buttresses releasably secured to anvil and staplecartridge assemblies of the jaw assembly via retention members inaccordance with another embodiment of the present disclosure.

DETAILED DESCRIPTION OF THE EMBODIMENTS

Various exemplary embodiments of the present disclosure are discussedherein below in terms of surgical buttress retention systems forreleasably securing surgical buttresses to a surgical staplingapparatus. The surgical buttresses described herein may be used insealing a wound by approximating the edges of wound tissue between astaple cartridge assembly and an anvil assembly of a surgical staplingapparatus which includes at least one surgical buttress. The surgicalbuttress is releasably attached to the surgical stapling apparatus by asurgical buttress retention system that is configured to secure bothproximal and distal portions of the surgical buttress to the surgicalstapling apparatus and to release both the proximal and distal portionsof the surgical buttress from the surgical stapling apparatus duringcutting of only the proximal portion of the surgical buttress duringfiring of the surgical stapling apparatus.

Embodiments of the presently disclosed surgical buttress retentionsystems will now be described in detail with reference to the drawingfigures wherein like reference numerals identify similar or identicalelements. Throughout this description, the term “proximal” refers to aportion of a structure, or component thereof, that is closer to a user,and the term “distal” refers to a portion of the structure, or componentthereof, that is farther from the user. Directional reference terms,such as “top,” “bottom,” “side,” and the like, are intended to easedescription of the embodiments and are not intended to have any limitingeffect on the ultimate orientations of a structure or any parts thereof.

Referring now to FIGS. 1 and 2, an exemplary surgical stapling apparatusor surgical stapler 1 is shown for use in stapling tissue and applyingone or more buttress materials or surgical buttresses to the tissue. Thesurgical stapling apparatus 1 generally includes a handle assembly 10,an elongate tubular body portion 20 extending distally from the handleassembly 10, and an end effector or jaw assembly 30 extending distallyfrom the elongate tubular body portion 20. The jaw assembly 30 includesan anvil assembly 40 and a staple cartridge assembly 50. The jawassembly 30 may be permanently affixed to the elongate tubular bodyportion 20 or may be detachable with respect to the elongate tubularbody portion 20 and thus, replaceable with a new jaw assembly 30. Theanvil assembly 40 and/or the staple cartridge assembly 50 is pivotablewith respect to the elongate tubular body portion 20 such that the anviland staple cartridge assemblies 40, 50 are movable between an openposition in which the anvil and staple cartridge assemblies 40, 50 arespaced apart with respect to each other and a closed position in whichthe anvil and staple cartridge assemblies 40, 50 are substantiallyadjacent each other.

The handle assembly 10 includes a stationary handle member 12 a, amovable handle member 12 b, and a barrel portion 14. An articulationlever 16 is mounted on the forward end of the barrel portion 14 tofacilitate articulation of the jaw assembly 30. A rotatable member 18 isalso mounted on the forward end of the barrel portion 14, adjacent thearticulation lever 16. Rotation of the rotatable member 18 relative tothe barrel portion 14 rotates the elongate tubular body portion 20 andthe jaw assembly 30 relative to the handle assembly 10 so as to properlyorient the anvil and staple cartridge assemblies 40, 50 relative totissue to be stapled. A pair of knobs 19 is movably positionable alongthe barrel portion 14. The pair of knobs 19 is advanced distally toapproximate or close the anvil and staple cartridge assemblies 40, 50,relative to each other, and retracted proximally to unapproximate oropen the anvil and staple cartridge assemblies 40, 50, with respect toeach other. Actuation of the movable handle member 12 b applies lines ofstaples 58 (FIG. 3) to tissue captured between the anvil and staplecartridge assemblies 40, 50.

As seen in FIG. 3, the anvil assembly 40 includes an anvil plate 42having a central longitudinal slot 41 formed therein, and a cover plate44 secured over the anvil plate 42 such that the cover plate 44 definesa top or outwardly facing surface 46 of the anvil assembly 40. The anvilplate 42 may include a plurality of staple forming pockets/cavities (notshown) defined in an inward or tissue facing surface 48 thereof.

The staple cartridge assembly 50 includes a cartridge carrier 52defining an elongated support channel 53 configured and dimensioned toselectively receive a staple cartridge 54 therein. The staple cartridge54 is removable and replaceable in the cartridge carrier 52 of thestaple cartridge assembly 50. The staple cartridge 54 includes an inwardor tissue facing surface 56 defining staple pockets or retention slots55 formed therein for receiving a plurality of fasteners or staples 58and staple pushers 60. A central longitudinal slot 57 is formed in andextends along a substantial length of the staple cartridge 54 tofacilitate passage of a knife blade 62 of a drive bar 64 therethrough.During operation of the surgical stapler 1, an actuation sled 66translates through the staple cartridge 54 to advance cam wedges 68 ofthe actuation sled 66 into sequential contact with the staple pushers60, to cause the staple pushers 60 to translate vertically within thestaple pockets 55 and urge the staples 58 from the staple pockets 55towards the tissue facing surface 48 of the anvil plate 42 of the anvilassembly 40.

For a detailed description of the structure and function of exemplarysurgical stapling apparatus, reference may be made to U.S. Pat. Nos.6,330,965, 6,241,139, and 7,819,896, the entire contents of each ofwhich are incorporated herein by reference. It should be appreciatedthat principles of the present disclosure are equally applicable tosurgical stapling apparatus having other configurations such as, forexample, the types described in U.S. Pat. Nos. 7,128,253, 7,334,717, and5,964,394, the entire contents of each of which are incorporated hereinby reference. Accordingly, it should be understood that a variety ofsurgical stapling apparatus may be utilized with the surgical buttressretention systems of the present disclosure. For example, laparoscopicor open staplers, such as, for example, GIA™, Endo GIA™, TA™, and EndoTA™ staplers and/or linear and radial reloads with, for example,Tri-Staple™ technology, available through Medtronic (North Haven, Conn.)may be utilized with the surgical buttress retention systems of thepresent disclosure.

With continued reference to FIG. 3, the anvil assembly 40 furtherincludes proximal anvil guide slots 43, distal anvil guide slots 45, andan anvil plug 47. The proximal anvil guide slots 43 and the distal anvilguide slots 45 are recessed in the outer surface 46 of the anvil cover44. The proximal anvil guide slots 43 are disposed in opposed sides ofthe anvil cover 44, and are mirror images of each other. The proximalanvil guide slots 43 have a generally U-shaped configuration in thateach of the proximal anvil guide slots 43 include a central segment 43 bextending longitudinally along the anvil cover 44 and a first orproximal leg segment 43 a and a second or distal leg segment 43 c eachextending at an angle with respect to the central segment 43 b to sideedges 44 a, 44 b of the anvil cover 44. The first and second legsegments 43 a, 43 c may extend at the same or different angles withrespect to the central segment 43 b. In embodiments, the first legsegment 43 a is disposed at about a 90° angle with respect to thecentral segment 43 b and the second leg segment 43 c is disposed atabout a 135° angle with respect to the central segment 43 b. In someembodiments, as shown in FIG. 2, the first leg segment 43 a is disposedat about a 90° angle with respect to the central segment 43 b and thesecond leg segment 43 c′ is disposed at about a 90° angle with respectto the central segment 43 b. The anvil plate 42 may include recesses 42c defined in side edges 42 a, 42 b thereof that are aligned with thefirst and second leg segments 43 a, 43 b of the proximal anvil guideslots 43.

The distal anvil guide slots 45 are disposed in opposed sides of theanvil cover 44 in longitudinally spaced relation relative to theproximal anvil guide slots 43, and are also mirror images of each other.The distal anvil guide slots 45 have a generally L-shaped configurationin that each of the distal anvil guide slots 45 have first and secondleg segments 45 a, 45 b that are disposed at an angle with respect toeach other. In embodiments, the first leg segment 45 a is disposed atabout a 135° angle with respect to the second leg segment 45 b whichextends longitudinally along the anvil cover 44 to a distal end 44 cthereof. In some embodiments, as shown in FIG. 2, the first leg segment45 a′ is disposed at about a 90° angle with respect to the second legsegment 45 b which extends longitudinally along the anvil cover 44 tothe distal end 44 c thereof.

The anvil plug 47 has a cylindrical body 47 a that is configured toreleasably engage the distal end 44 c of the anvil cover 44. Inembodiments, the anvil plug 47 is press fit into an anvil recess 49defined in the distal end 44 c of the anvil cover 44. The anvil plug 47may include an aperture 47 b defined therethrough.

With continued reference to FIG. 3, the staple cartridge assembly 50further includes proximal cartridge guide slots 73, distal cartridgeguide slots 75, and a cartridge plug 77. The proximal cartridge guideslots 73 are recessed in side surfaces 52 a, 52 b of the cartridgecarrier 52, and the distal cartridge guide slots 77 are recessed in anouter surface 54 a of the staple cartridge 54. While only one of theproximal and distal cartridge guide slots 73, 75 are shown in FIG. 3, itshould be understood that the other of the proximal and distal cartridgeguide slots 73, 75 are substantially identical to ones shown and aredisposed in oppose sides of the respective cartridge carrier 52 andstaple cartridge 54 as mirror images of the ones shown.

The proximal cartridge guide slots 73 have a generally U-shapedconfiguration in that each of the proximal cartridge guide slots 73include a central segment 73 b extending longitudinally along thecartridge carrier 52 and a first or proximal leg segment 73 a and asecond or distal leg segment 73 c each extending at an angle withrespect to the central segment 73 b. The first and second leg segments73 a, 73 c may extend at the same or different angles with respect tothe central segment 73 b. In embodiments, the first leg segment 73 a isdisposed at about a 90° angle with respect to the central segment 73 band the second leg segment 73 c is disposed at about a 135° angle withrespect to the central segment 73 b. In some embodiments, as shown inFIG. 2, the first leg segment 73 a is disposed at about a 90° angle withrespect to the central segment 73 b and the second leg segment 73 c′ isdisposed at about a 90° angle with respect to the central segment 73 b.

The distal cartridge guide slots 75 have a generally L-shapedconfiguration in that each of the distal cartridge guide slots 75 havefirst and second leg segments 75 a, 75 b that are disposed at an anglewith respect to each other. In embodiments, the first leg segment 75 ais disposed at about a 135° angle with respect to the second leg segment75 b which extends transversely across a distal portion 54 b of thestaple cartridge 54. In some embodiments, as shown in FIG. 2, the firstleg segment 75 a′ is disposed at about a 90° angle with respect to thesecond leg segment 75 b which extends transversely across the distalportion 54 b of the staple cartridge 54.

The cartridge plug 77 has a cylindrical body 77 a that is configured toreleasably engage a cartridge recess 51 defined in the distal portion 54b of the staple cartridge 54. In embodiments, the cartridge plug 77 ispress fit into the cartridge recess 51 of the staple cartridge 54. Thecartridge plug 77 may include an aperture 77 b defined therethrough.

With reference now to FIG. 4, surgical buttresses 110, 120 (alsoreferred to herein as anvil buttress 110 and cartridge buttress 120) arereleasably attached to the respective anvil and staple cartridgeassemblies 40, 50 of the jaw assembly 30 of the surgical stapler 1(FIG. 1) by retention members 130 a, 130 b (also referred to herein asanvil retention member 130 a and cartridge retention member 130 b). Thesurgical buttresses 110, 120 are fabricated from biocompatible materialswhich are bioabsorbable or non-absorbable, natural or syntheticmaterials. It should be understood that any combination of natural,synthetic, bioabsorbable, and/or non-bioabsorbable materials may be usedto form the surgical buttresses 110, 120. The surgical buttresses 110,120 may be formed from the same material or different materials.

The surgical buttresses 110, 120 may be porous, non-porous, orcombinations thereof. Suitable porous structures include, for example,fibrous structures (e.g., knitted structures, woven structures, andnon-woven structures) and/or foams (e.g., open or closed cell foams).Suitable non-porous structures include, for example, films. The surgicalbuttresses 110, 120 described herein may be a single porous ornon-porous layer, or include a plurality of layers including anycombination of porous and non-porous layers. For example, a surgicalbuttress may include multiple porous and non-porous layers that arestacked in an alternating manner. In another example, a surgicalbuttress may be formed in a “sandwich-like” manner wherein the outerlayers of the surgical buttress are porous and the inner layer(s) arenon-porous, or vice versa. The surgical buttresses 110, 120 may have thesame or a different structure of layer(s).

Porous layer(s) in a surgical buttress may enhance the ability of thesurgical buttress to absorb fluid, reduce bleeding, and seal a wound.Also, the porous layer(s) may allow for tissue ingrowth to fix thesurgical buttress in place. Non-porous layer(s) in a surgical buttressmay enhance the ability of the surgical buttress to resist tears andperforations during the manufacturing, shipping, handling, and staplingprocesses. Also, non-porous layer(s) may retard or prevent tissueingrowth from surrounding tissues thereby acting as an adhesion barrierand preventing the formation of unwanted scar tissue.

The retention members 130 a, 130 b are fabricated from biocompatiblematerials which are any combination of natural, synthetic,bioabsorbable, and/or non-bioabsorbable materials. Each of the retentionmembers 130 a, 130 b is a single continuous elongated structure, and maybe in the form of a suture, thread, filament, etc.

With continued reference to FIG. 4, in conjunction with FIG. 3, theanvil buttress 110 is releasably secured to the anvil assembly 40 via ananvil buttress retention system 80 including the anvil retention member130 a in cooperation with the proximal and distal anvil guide slots 43,45 (FIG. 3) and the anvil plug 47 of the anvil assembly 40. With theanvil buttress 110 positioned on the tissue facing surface 48 of theanvil plate 42, a central or first portion 132 a of the anvil retentionmember 130 a is positioned across a proximal portion 110 a of the anvilbuttress 110 and aligned with the first leg segments 43 a of theproximal anvil guide slots 43 such that second portions 132 b of theanvil retention member 130 a are positioned within the proximal anvilguide slots 43. In embodiments in which the first leg segments 43 a ofthe proximal anvil guide slots 43 are disposed at about a 90° angle withrespect to the central segment 43 b, the first portion 132 a of theanvil retention member 130 a will be retained transversely across theproximal portion 110 a of the anvil buttress 110.

Third portions 132 c of the anvil retention member 130 a extend from theproximal anvil guide slots 43 and cross each other over a distal portion110 b of the anvil buttress 110, and fourth portions 132 d of the anvilretention member 130 a are positioned within the distal anvil guideslots 45. In embodiments in which the second leg segments 43 c of theproximal anvil guide slots 43 and the first leg segments 45 a of thedistal anvil guide slots 45 are disposed at about 135° angles, asdescribed above, the anvil retention member 130 a follows an alignedpath for the cross over transition over the distal portion 110 b of theanvil buttress 110. Fifth or end portions 132 e of the anvil retentionmember 130 a are coupled to the anvil plug 47 to retain the anvilretention member 130 a on the anvil assembly 40 and over the anvilbuttress 110.

The fifth portions 132 e of the anvil retention member 130 a may bewound around the anvil plug 47 to tension the anvil retention member 130a on the anvil assembly 40. The fifth portions 132 e may be wound aroundthe anvil plug 47 prior to positioning the anvil plug 47 within theanvil recess 49 or while the anvil plug 47 is positioned within theanvil recess 49 (e.g., by rotating the anvil plug 47 relative to theanvil cover 44). In embodiments, the fifth portions 132 e are passedinto the aperture 47 b of the anvil plug 47 and retained therein suchthat the anvil plug 47 may be rotated relative to the anvil cover 44 totension the anvil retention member 130 a about the anvil buttress 110and the anvil assembly 40.

The configuration of the proximal and distal anvil guide slots 43, 45 aswell as the positioning of the anvil retention member 130 a therethroughminimizes and/or prevents pinch points along the anvil retention member130 a to allow for smooth insertion, tensioning, and deployment of theanvil retention member 130 a. Moreover, the depth of the proximal anddistal anvil guide slots 43, 45 may be configured to ensure that theanvil retention member 130 a is flush with the outer surfaces of theanvil assembly 40 to reduce and/or eliminate the occurrence of the anvilretention member 130 a moving out of alignment with the proximal and/ordistal anvil guide slots 43, 45 during, for example, translation of theanvil retention member 130 a relative to the anvil assembly 40 duringtensioning thereof and/or during insertion into tissue when outsideforces may act upon the jaw assembly 30.

As also shown in FIG. 4, in conjunction with FIG. 3, the cartridgebuttress 120 is releasably secured to the staple cartridge assembly 50via a cartridge buttress retention system 90 including the cartridgeretention member 130 b in cooperation with the proximal and distalcartridge guide slots 73, 75 (FIG. 3), and the cartridge plug 77 of thestaple cartridge assembly 50. With the cartridge buttress 120 positionedon the tissue facing surface 56 of the staple cartridge 54, a central orfirst portion 134 a of the cartridge retention member 130 b ispositioned across a proximal portion 120 a of the cartridge buttress 120and aligned with the first leg segments 73 a of the proximal cartridgeguide slots 73 such that second portions 134 b of the cartridgeretention member 130 b are positioned within the proximal cartridgeguide slots 73. In embodiments in which the first leg segments 73 a ofthe proximal cartridge guide slots 73 are disposed at about a 90° anglewith respect to the central segment 73 b, the first portion 134 a of thecartridge retention member 130 b will be retained transversely acrossthe proximal portion 120 b of the cartridge buttress 120.

Third portions 134 c of the cartridge retention member 130 b extend fromthe proximal cartridge guide slots 73 and cross each other over a distalportion 120 b of the cartridge buttress 120, and fourth portions 134 dof the cartridge retention member 130 b are positioned within the distalcartridge guide slots 75. In embodiments in which the second legsegments 73 c of the proximal cartridge guide slots 73 and the first legsegments 75 a of the distal cartridge guide slots 75 are disposed atabout 135° angles, as described above, the buttress retention member 130b follows an aligned path for the cross over transition over the distalportion 120 b of the cartridge buttress 120. Fifth or end portions 134 eof the cartridge retention member 130 b are coupled to the cartridgeplug 77 to retain the cartridge retention member 130 b on the staplecartridge assembly 50 and over the cartridge buttress 120.

The fifth portions 134 e of the cartridge retention member 130 b may bewound around the cartridge plug 77 to tension the cartridge retentionmember 130 b on the staple cartridge assembly 50. The fifth portions 134e may be wound around the cartridge plug 77 prior to positioning thecartridge plug 77 within the cartridge recess 51 or while the cartridgeplug 77 is positioned within the cartridge recess 51 (e.g., by rotatingthe cartridge plug 77 relative to the staple cartridge 54). Inembodiments, the fifth portions 134 e are passed through the aperture 77b of the cartridge plug 77 and retained therein such that the cartridgeplug 77 may be rotated relative to the staple cartridge 54 to tensionthe cartridge retention member 130 b about the cartridge buttress 120and the staple cartridge assembly 50.

The configuration of the proximal and distal cartridge guide slots 73,75 as well as the positioning of the cartridge retention member 130 btherethrough minimizes and/or prevents pinch points along the cartridgeretention member 130 b to allow for smooth insertion, tensioning, anddeployment of the cartridge retention member 130 b. Moreover, the depthof the proximal and distal cartridge guide slots 73, 75 may beconfigured to ensure that the cartridge retention member 130 b is flushwith the outer surfaces of the staple cartridge assembly 50 to reduceand/or eliminate the occurrence of the cartridge retention member 130 bmoving out of alignment with the proximal and/or distal cartridge guideslots 73, 75 during, for example, translation of the cartridge retentionmember 130 b relative to the staple cartridge assembly 50 duringtensioning thereof and/or during insertion into tissue when outsideforces may act upon the jaw assembly 30.

In a method of loading the anvil and cartridge buttresses 110, 120 ontothe anvil and staple cartridge assemblies 40, 50, the anvil andcartridge buttresses 110, 120 are positioned over the respective tissuefacing surfaces 48, 56 of the anvil and staple cartridge assemblies 40,50, and then the anvil and cartridge retention members 130 a, 130 b areengaged with the respective proximal anvil and cartridge guide slots,43, 73, the distal anvil and cartridge guide slots, 45, 75, and theanvil and cartridge plug members 47, 77, as described above. The anviland cartridge retention members 130 a, 130 b are tensionable via theanvil and cartridge plug members 47, 77, as also described above.Alternatively, the anvil and buttress retention systems 80, 90 may beassembled, the anvil and cartridge buttresses 110, 120 may be slid underthe respective anvil and cartridge retention members 130 a, 130 b, andthen the anvil and cartridge retention members 130 a, 130 b may betensioned over the anvil and cartridge buttresses 110, 120. The jawassembly 30 is thus loaded and ready for use, as shown in FIG. 4.

In operation, with the anvil and cartridge buttress 110, 120 loaded ontothe anvil and staple cartridge assemblies 40, 50, as described above,the surgical stapler 1 is used in accordance with methods known by thoseskilled in the art. Once the anvil and staple cartridge assemblies 40,50 are clamped onto tissue (e.g., moved from the open position shown,for example, in FIG. 4, to the closed position, shown, for example, inFIG. 2), the surgical stapler 1 is fired. In firing the surgical stapler1, the drive bar 64 is advanced distally through the jaw assembly 30urging the staple pushers 60 upwardly which, in turn, drive the staples58 out of the staple pockets 55 and through the anvil and cartridgebuttresses 110, 120 as well as the captured tissue, thereby stapling theanvil and cartridge buttresses 110, 120 to the tissue.

During firing, the knife blade 62 of the drive bar 64 travels distallywhile substantially simultaneously cutting and dividing the tissue andthe anvil and cartridge buttresses 110, 120 disposed between the rows ofnow formed staples 58. As the first portions 132 a, 134 a of the anviland cartridge retention members 130 a, 130 b extend across therespective proximal portions 110 a, 120 a of the anvil and cartridgebuttresses 110, 120 above the respective central longitudinal slots 41,57 of the anvil and staple cartridge assemblies 40, 50, the knife blade62 also cuts through the first portions 132 a, 134 a of the anvil andcartridge retention members 130 a, 130 b. The proximal cut of the firstportions 132 a, 134 a of the anvil and cartridge retention members 130a, 130 b releases the tension on the anvil and cartridge retentionmembers 130 a, 130 b and loosens the anvil and cartridge retentionmembers 130 a, 130 b, freeing the anvil and cartridge buttresses 110,120 from the anvil and staple cartridge assemblies 40, 50.

When firing is complete, after a partial or full firing stroke, and theanvil and staple cartridge assemblies 40, 50 are unclamped, the anviland cartridge buttresses 110, 120, which are now stapled to the tissue,pull away from the anvil and staple cartridge assemblies 40, 50, whilethe anvil and buttress retention members 130 a, 130 b are retained onthe anvil and staple cartridge assemblies 40, 50 (via the anvil andcartridge plugs 47, 77) and removed from the surgical site with theremoval of the jaw assembly 30 therefrom. Accordingly, the anvil andcartridge buttresses 110, 120 are released from the surgical stapler 1after a partial or full firing stroke by requiring only a singleproximal cut of the anvil and cartridge retention members 130 a, 130 b.Further, as cutting of the tissue follows staple formation, the proximalcut of the anvil and cartridge retention members 130 a, 130 b ensuresthat any tissue that is cut is also stapled and reinforced with theanvil and cartridge buttresses 110, 120.

With reference now to FIGS. 5 and 6, a jaw assembly 30′ in accordancewith another embodiment of the present disclosure is shown. The jawassembly 30′ has an anvil assembly 40′ including an anvil plate 42 andan anvil cover 44′, and a staple cartridge assembly 50′ including acarrier cartridge 52′ and a staple cartridge 54′. The jaw assembly 30′is substantially similar to the jaw assembly 30 and will be described indetail herein to the extent necessary to describe the differences inconstruction and operation thereof.

The anvil assembly 40′ includes a proximal anvil guide assembly 140, adistal anvil guide assembly 144, and an anvil plug 47. The proximalguide assembly 140 includes proximal anvil guide cleats or bumpers 142 adisposed on opposed sides of the anvil cover 44′. The proximal anvilguide cleats 142 a protrude or extend from an outer surface 46′ of theanvil cover 44′ and have a rounded shape. The proximal guide assembly140 further includes distal anvil guide cleats or bumpers 142 b disposedon opposed sides of the anvil cover 44′ in longitudinally spaced andaligned relation relative to the proximal anvil guide cleats 142 a. Thedistal anvil guide cleats 142 b also protrude or extend from an outersurface 46′ of the anvil cover 44′ and have a rounded shape. Theproximal and distal anvil guide cleats 142 a, 142 b may be formed from asoft and/or flexible material (e.g., a polymeric material) to minimizetrauma to tissue during insertion of the jaw assembly 30′ into asurgical site.

The distal anvil guide assembly 144 includes anvil guide shoulders 146extending from the outer surface 46′ of the anvil cover 44. The anvilguide shoulders 146 are disposed on opposed sides of the anvil cover 44′and are images of each other. The anvil guide shoulders 146 have agenerally L-shaped or C-shaped configuration including soft, roundededges. The anvil guide shoulders 146 may also be formed from a softand/or flexible material.

The staple cartridge assembly 50′ includes a proximal cartridge guideassembly 150, a distal cartridge guide assembly 154, and a cartridgeplug 77. The proximal cartridge guide assembly 150 includes proximal anddistal cartridge guide cleats or bumpers 152 a, 152 b disposed onopposed sides of the cartridge carrier 52′, and the distal cartridgeguide assembly 154 includes cartridge guide shoulders 156 disposed onopposed sides of the staple cartridge 54′. While only one of theproximal and distal cartridge guide cleats 152 a, 152 b, and cartridgeguide shoulders 156 are shown, it should be understood that the other ofthe respective proximal and distal cartridge guide cleats 152 a, 152 b,and cartridge guide shoulders 156, are substantially identical to theones shown and are positioned on the opposing side of the cartridgecarrier 52′ and staple cartridge 54′ as mirror images of each other.

The proximal and distal cartridge guide cleats 152 a, 152 b protrude orextend from side surfaces 52 a′, 52 b′ of the cartridge carrier 52′, andeach has a rounded shape. The distal cartridge guide cleats 152 b arelongitudinally spaced from, and aligned with, the proximal cartridgeguide cleats 152 a. The cartridge guide shoulders 156 extend fromopposed sides of a distal portion 54 b′ of the staple cartridge 54′, andeach has a generally L-shaped or C-shaped configuration including soft,rounded edges. The proximal and distal cartridge guide cleats 152 a, 152b, and/or the cartridge guide shoulders 156 may be formed from a softand/or flexible material (e.g., a polymeric material) to minimize traumato tissue during insertion of the jaw assembly 30′ into a surgical site.

With continued reference to FIGS. 5 and 6, an anvil buttress 110 isreleasably secured to the anvil assembly 40′ via an anvil buttressretention system 180 including an anvil retention member 130 a incooperation with the proximal and distal anvil guide assemblies 140,142, and the anvil plug 47 of the anvil assembly 40′. With the anvilbuttress 110 positioned on the tissue facing surface 48 (FIG. 3) of theanvil plate 42, a central or first portion 132 a of the anvil retentionmember 130 a is positioned across a proximal portion 110 a of the anvilbuttress 110 and aligned with proximally facing sides of the proximalanvil guide cleats 142 a such that second portions 132 b of the anvilretention member 130 a extend around the proximal anvil guide cleats 142a, longitudinally across the outer surface 46′ of the anvil cover 44′,and around the distal anvil guide cleats 142 b.

Third portions 132 c of the anvil retention member 130 a extend fromdistally facing sides of the distal anvil guide cleats 142 b and crosseach other over a distal portion 110 b of the anvil buttress 110. Fourthportions 132 d of the anvil retention member 130 a are positioned aroundthe anvil guide shoulders 146, and fifth or end portions 132 e of theanvil retention member 130 a are coupled to the anvil plug 47 to retainthe anvil retention member 130 a on the anvil assembly 40′ and over theanvil buttress 110, as described above.

The configuration of the proximal and distal anvil guide cleats 142 a,142 b and the anvil guide shoulders 146 (e.g., the rounded sides and/ormaterial selection), as well as the positioning of the anvil retentionmember 130 a therearound minimizes and/or prevents pinch points alongthe anvil retention member 130 a to allow for smooth insertion,tensioning, and deployment of the anvil retention member 130 a.

As also shown in FIGS. 5 and 6, a cartridge buttress 120 is releasablysecured to the staple cartridge assembly 50′ via a cartridge buttressretention system 190 including a cartridge retention member 130 b incooperation with the proximal and distal cartridge guide assemblies 150,152, and the cartridge plug 77 of the staple cartridge assembly 50′.With the cartridge buttress 120 positioned on the tissue facing surface56 (FIG. 3) of the staple cartridge 54′, a central or first portion 134a of the cartridge retention member 130 b is positioned across aproximal portion 120 a of the cartridge buttress 120 and aligned withproximally facing sides of the proximal cartridge guide cleats 152 asuch that second portions 134 b of the cartridge retention member 130 bextend around the proximal cartridge guide cleats 152 a, longitudinallyalong the cartridge carrier 52′, and around the distal cartridge guidecleats 152 b.

Third portions 134 c of the cartridge retention member 130 b extend fromdistally facing sides of the distal anvil guide cleats 152 b and crosseach other over a distal portion 120 b of the cartridge buttress 120.Fourth portions 134 d of the cartridge retention member 130 b arepositioned around the cartridge guide shoulders 156, and fifth or endportions 134 e of the cartridge retention member 130 b are coupled tothe cartridge plug 77 to retain the cartridge retention member 130 b onthe staple cartridge assembly 50′ and over the cartridge buttress 120,as described above.

The configuration of the proximal and distal cartridge guide cleats 152a, 152 b and the cartridge guide shoulders 156 (e.g., the rounded sidesand/or material selection), as well as the positioning of the cartridgeretention member 130 b therearound minimizes and/or prevents pinchpoints along the cartridge retention member 130 b to allow for smoothinsertion, tensioning, and deployment of the cartridge retention member130 b.

A surgical stapler 1 including the jaw assembly 30′ having anvil andcartridge buttresses 110, 120 loaded onto the anvil and staple cartridgeassemblies 40′, 50′ via the anvil and cartridge buttress retentionsystems 180, 190, as described above, is operated in the same manner asdescribed above with respect to the surgical stapler 1 including the jawassembly 30 having anvil and cartridge buttresses 110, 120 loaded ontothe anvil and staple cartridge assemblies 40, 50 via the anvil andcartridge buttress retention systems 80, 90.

It should be understood that the anvil buttress retention systems 80,180, the cartridge buttress retention systems 90, 190, and/or componentsthereof, may be used together. For example, the proximal anvil guideslots 43 of the anvil buttress retention system 80 may be used with theproximal and distal anvil guide cleats 142 a, 142 b of the anvilbuttress retention system 180, and/or the distal anvil guide slots 45 ofthe anvil buttress retention system 80 may be used with the anvil guideshoulders 146 of the anvil buttress retention system 180. Similarly, theproximal cartridge guide slots 73 of the cartridge buttress retentionsystem 90 may be used with the proximal and distal cartridge guidecleats 152 a, 152 b of the cartridge buttress retention system 190,and/or the distal cartridge guide slots 75 of the cartridge buttressretention system 90 may be used with the cartridge guide shoulders 156of the cartridge buttress retention system 190. As another example, theproximal and distal anvil guide cleats 142 a, 142 b of the anvilbuttress retention system 180 may be used with the central segments 43 bof the proximal anvil guide slots 43 of the anvil buttress retentionsystem 80, and/or the anvil guide shoulders 146 of the anvil buttressretention system 180 may be used with the second leg segments 45 b ofthe distal anvil guide slots 45 of the anvil buttress retention system80. Similarly, the proximal and distal cartridge guide cleats 152 a, 152b of the cartridge buttress retention system 190 may be used with thecentral segments 73 b of the proximal cartridge guide slots 73 of thecartridge buttress retention system 90, and/or the cartridge guideshoulders 156 of the cartridge buttress retention system 190 may be usedwith the second leg segments 75 b of the distal cartridge guide slots 75of the cartridge buttress retention system 90. A variety of combinationsof the components of the anvil and cartridge buttress retention systemsare envisioned, provided such result in smooth insertion, tensioning,and deployment of the retention members, as described above.

It should be further understood that while the surgical stapler 1 isshown including both the anvil and cartridge buttresses 110, 120, thesurgical stapler 1 may include only the anvil buttress 110 or thecartridge buttress 120 depending on, for example, the surgicalapplication and/or desired placement of the buttress material relativeto tissue as should be understood by those skilled in the art. The anvilbuttress 110 and/or the cartridge buttress 120 may be pre-loaded (e.g.,by the manufacturer) onto the anvil assembly 40, 40′ and/or staplecartridge assembly 50, 50′ of the jaw assembly 30, 30′. Additional orreplacement anvil buttresses 110 and/or cartridge buttresses 120 may besecured to the respective anvil assembly 40, 40′ and/or staple cartridgeassembly 50, 50′ as needed or desired.

The surgical buttresses and anvil buttress retention systems describedherein may also be configured for use with other surgical apparatus,such as electromechanical surgical devices as described, for example, inU.S. Patent Appl. Pub. Nos. 2015/0157320 and 2015/0157321, the entirecontents of each of which are incorporated herein by reference.

Persons skilled in the art will understand that the systems, devices,and methods specifically described herein and illustrated in theaccompanying figures are non-limiting exemplary embodiments, and thatthe description, disclosure, and figures should be construed merelyexemplary of particular embodiments. It is to be understood, therefore,that the present disclosure is not limited to the precise embodimentsdescribed, and that various other changes and modifications may beeffected by one skilled in the art without departing from the scope orspirit of the disclosure. Additionally, it is envisioned that theelements and features illustrated or described in connection with oneexemplary embodiment may be combined with the elements and features ofanother exemplary embodiment without departing from the scope of thepresent disclosure, and that such modifications and variations are alsointended to be included within the scope of the present disclosure.Accordingly, the subject matter of the present disclosure is not to belimited by what has been particularly shown and described.

What is claimed is:
 1. An anvil buttress retention system comprising: ananvil assembly including a tissue facing surface; an anvil plugrotatably coupled to the anvil assembly; a surgical buttress disposed onthe tissue facing surface of the anvil assembly; and a retention membercoupled to the anvil plug and positioned on the anvil assembly and thesurgical buttress, wherein rotation of the anvil plug tensions theretention member about the anvil assembly and the surgical buttress toreleasably secure the surgical buttress to the anvil assembly.
 2. Theanvil buttress retention system according to claim 1, wherein the anvilplug is releasably engaged with the anvil assembly.
 3. The anvilbuttress retention system according to claim 1, wherein the anvil plugis disposed within an aperture defined in the anvil assembly.
 4. Theanvil buttress retention system according to claim 3, wherein the anvilplug is press fit into the aperture.
 5. The anvil buttress retentionsystem according to claim 1, wherein the anvil plug is coupled to adistal end of the anvil assembly.
 6. The anvil buttress retention systemaccording to claim 1, wherein the anvil plug includes a cylindricalbody.
 7. The anvil buttress retention system according to claim 1,wherein the anvil plug includes an aperture defined therethrough, andend portions of the retention member extend through the aperture and areretained therein.
 8. The anvil buttress retention system according toclaim 1, wherein the anvil assembly further includes anvil guide slotsrecessed in an outer surface of the anvil assembly, and portions of theretention member are positioned within the anvil guide slots.
 9. Theanvil buttress retention system according to claim 1, wherein the anvilassembly further includes anvil guide cleats extending outwardly from anouter surface of the anvil assembly, and portions of the retentionmember are positioned around the anvil guide cleats.
 10. The anvilbuttress retention system according to claim 1, where the anvil assemblyfurther includes anvil guide shoulders extending outwardly from an outersurface of the anvil assembly, and portions of the retention member arepositioned around the anvil guide shoulders.
 11. A cartridge buttressretention system comprising: a staple cartridge assembly including atissue facing surface; a cartridge plug rotatably coupled to the staplecartridge assembly; a surgical buttress disposed on the tissue facingsurface of the staple cartridge assembly; and a retention member coupledto the cartridge plug and positioned on the staple cartridge assemblyand the surgical buttress, wherein rotation of the cartridge plugtensions the retention member about the staple cartridge assembly andthe surgical buttress to releasably secure the surgical buttress to thestaple cartridge assembly.
 12. The cartridge buttress retention systemaccording to claim 11, wherein the cartridge plug is releasably engagedwith the staple cartridge assembly.
 13. The cartridge buttress retentionsystem according to claim 11, wherein the cartridge plug is disposedwithin an aperture defined in the staple cartridge assembly.
 14. Thecartridge buttress retention system according to claim 13, wherein thecartridge plug is press fit into the aperture.
 15. The cartridgebuttress retention system according to claim 11, wherein the cartridgeplug is coupled to a distal end portion of the staple cartridgeassembly.
 16. The cartridge buttress retention system according to claim11, wherein the cartridge plug includes a cylindrical body.
 17. Thecartridge buttress retention system according to claim 11, wherein thecartridge plug includes an aperture defined therethrough, and endportions of the retention member extend through the aperture and areretained therein.
 18. The cartridge buttress retention system accordingto claim 11, wherein the staple cartridge assembly further includescartridge guide slots recessed in side surfaces of the staple cartridgeassembly, and portions of the retention member are positioned within thecartridge guide slots.
 19. The cartridge buttress retention systemaccording to claim 11, wherein the staple cartridge assembly furtherincludes cartridge guide cleats extending outwardly from side surfacesof the staple cartridge assembly, and portions of the retention memberare positioned around the cartridge guide cleats.
 20. The cartridgebuttress retention system according to claim 11, where the staplecartridge assembly further includes cartridge guide shoulders extendingoutwardly from side surfaces of the staple cartridge assembly, andportions of the retention member are positioned around the cartridgeguide shoulders.